Doubel Combustion Chamber

All Incinerators are Doubel Combustion Chamber with One Fuel Burner Each. After Burner Technology for Completely Combustion and Cleaner World.

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High Temperature Incineration

Temperature Range 800 Degree to 1200 Degree in Combustion Chamber. Temperature Thermocouple Monitor and Controller. High Quality Fire Brick and Refactory Cement.

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Nanjing Clover Medical Technology Co.,Ltd.

Email: sales@clover-incinerator.com | Tel: +86-25-8461 0201

Regular model incinerator for market with burning rate from 10kgs to 500kgs per hour and we always proposal customer send us their require details, like waste material, local site fuel and power supply, incinerator operation time, etc, so we can proposal right model or custom made with different structure or dimensions.
Incinerator Model YD-100 is a middle scale incineration machine for many different usage: for a middle hospital sickbed below 500 units, for all small or big size family pets (like Alaskan Malamute Dog), for community Municipal Solid Waste Incineration, etc. The primary combustion chamber volume is 1200Liters (1.2m3) and use diesel oil or natural gas fuel burner original from Italy.

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medical incinerator manufacturer

1.The double chamber incinerator shall preferably be designed. Air supply in the primary and secondary chamber shall be regulated between 30%-80% and 170%-120% of stoichiometric amount respectively. Flow meter/suitable flow measurement device shall be provided on the primary and secondary air ducting. The combustion air shall be supplied through a separate forced draft fan accounting for the air supplied through burners. Provision shall be made in the primary chamber to measure the water column pressure.
2. Capacity : up to 4000kg      burn not less than 500 kg /hr
3. medical incinerator manufacturer The refractory lining of the chamber shall be strong enough to sustain minimum temperature of 1000dc in the primary chamber and 1200 dc in the secondary chamber. The refractory& insulation bricks shall have minimum 115mm thickness each & conform to IS:8-1983 & IS:2042-1972 respectively.
4. The incinerator shell shall be made of SS/MS plate of adequate thickness (minimum 5mm) and painted externally with heat resistant aluminium paint suitable to withstand temp.of 250 dc with proper surface preparation. Refractory lining of the hot duct shall be done with refractory castable (minimum 45mm thick)& insulation castable(minimum 80mm thick). Ceramic wool shall be used at hot duct flanges & expansion joints.
5.There shall be a separate burner each for the primary & secondary chamber. The heat input capacity of each burner shall be sufficient to raise the temp.in the primary & secondary chambers as 800+/- 50dc and 1050+/-50dc respectively within maximum of 60 minutes prior to waste charging. The burners shall have automatic switching off/on control to avoid the fluctuations of temperatures beyond the required temp.range.
6.Incinerator shall have graphic or computer recording device which shall automatically and continuously monitor and record dates, time of day, batch sequential number,Co,Co2,O2 in gaseous emission shall also be  measured daily.
7. Structural design of the chimney/stack shall be as per IS:6533-1989.The chimney/stack shall be lined from inside with minimum of 3mm thick natural hard rubber suitable for the duty conditions and shall also conform to IS:4682 part I-1968 to avoid corrosion to oxygen and acids in the flue gas.

8.The incinerator must have an emergency vent. The emergency vent shall remain closed ie. it shall not emit flue gaseous during normal operation of the incinerator.

9.Metal fuel tank from black steel (capacity not less than 2500 litres) and shall be installed at the incinerator Room. The tank shall be provided with all necessary fittings including fill, vent, drain and overflow line, level indication and access for inspection and maintenance. Level switches shall be provided for the following services.

(a) Low level alarm
(b) High level alarm
(c) Low level start of transfer pump
(d) High level stop of transfer pump

10.A ready built fabricated room shall be supplied for housing the incinerator. The room will be designed in such a way that free space is  available  on all sides and heat radiation  kept at minimum and giving the operators an easy workable environment and ventilation. The materials will be sufficient structural thickness of mild steel angles neatly coated with metal primer and epoxy paint to withstand sea corrosion
– effectiveness for the treatment of placenta? and expired or spoiled drugs, cytotoxic and cytostatic drugs prescribed: narcotics eg
– Does it allow to treat drug or waste containing glass (whatever color: transparent or colored white) without causing explosions?
– The ability of the liquid waste treatment (blood, urine stained, other body fluids contaminated, regardless what volume packaging?
– The efficiency of process chemicals (after neutralization and detoxification: solids and liquids)
– Is there  microbiological testing especially: the processing efficiency bascillus

Plus Size Burning Rate : 150-200 kg/hr Strong Waste Devices Main as well as 2nd Combustion Chamber Burner



Items/Model

TS500( PLC)

Photo

Principle

Waste Incineration Therapy

Melt Rate

150-200 kg/hour

Control Setting

PLC( Programmable Reasoning Controller Heater)

Combustion Chamber

2700L

Inside Dimensions

190x120x120cm

Second Chamber

1300L

Smoke Filter Chamber

Yes

Feed Setting

Manual

Voltage

220V

Oil Intake (kg/hour)

Common 28

Gas Use (m3/hour)

***

Temperature Show

Digital Show

Temperature Level Safety And Security

Yes

Oil Tank

1400L

Feed Door

90x80cm

Chimney

10Meter

Smokeshaft Kind

Stainless Steel

1st.

Gross Weight

15000kg

Outdoors Dimensions

400x210x300cm( without chimney)

2020-03-21

400x210x300cm( without chimney)

The air supply should be controlled efficiently;
Flame contact with all the gases should be achieved;
The minimum combustion temperature of the primary chamber should not be less than 850°C;
The primary combustion chamber should be equipped with a means to provide supplemental liquid fuel supply.
The primary chamber should be cold face refractory lining, with a minimum thickness 100 mm.
The following conditions should be met in the secondary combustion chamber:
The air supply should be controlled efficiently;
Flame contact with all the gases should be achieved;
The size of the secondary chamber should be properly designed to ensure that the gas retention time should not be less than 2 seconds;
The secondary chamber should be cold face refractory lining, with a minimum thickness 100 mm;
The chamber should incorporate an integrated combustion burner air fans with automatically controlled distribution;
The gas temperature, as measured against the inside wall in the secondary chamber (not in the flame zone) should not be less than 1,100°C;

HICLOVER – Medical Environmental 


 

Waste Incinerators
Medical Waste Incinerator
Pet Animal Cremation
Solid Waste Incinerator

Tel:  +86-25-8461 0201   
Mobile: +86-13813931455(whatsapp/wechat)
Website: www.hiclover.com  
Email: [email protected]
Email: [email protected]  
Nanjing Clover Medical Technology Co.,Ltd.

 

2020-03-21



small medical waste incinerator


i- burners:

use diesel , natural gas , liquefied petroleum gases according to standards burners should have main vent to be used

for protection.

2- materials:

-the chamber should be covered from inside with refractory brick with thickness 22 cm aluminum silicate insulation 11cm

thickness with the ability to change this layer .

– All surfaces made of carbon steel should be surface treated and covered with primary layer. That holds the working

condition and easy to clean it is recommended that materials are chosen according to standard codes.

Chimney exhaust gas filtration:

To meet the European standard 2000/76/EC

Chimney height should not be less than 12 meter and radius 8 cm.

 

– Treat the gas has a minimum temperature of 1100 ° C with a minimum residence time of two seconds the afterburner is

to;

– A secondary air injection is expected and provides perfect oxygen content;

– The burner ensures a minimum temperature of 1100 ° C continuous;

– The design of this burner is similar to combustion burners;

– The afterburner is equipped with access doors in order to ensure regular cleaning of dust;

– The afterburner is lined with high thermal insulation with a thickness of 150 mm

 

  1. Cabinet, control and regulation:

– The entire installation will conform to European standards (EU)

– The electrical power is 220V 50Hz single phase.

– Regulators of temperature with digital display:

? 1 to regulate the temperature of the combustion chamber

? 1 for controlling the temperature of the afterburner

? The manual controls are provided on each item.

  1. Should have preparation, Incineration, Scrubber steps to burn waste completely and waste gas should be non-

polluted

 

  1. Heavy duty steel, heat resistant coating, stainless steel lid, painted tubular steel frame, 2-blowers, axial

vane, suitable drum (S/S, thick) for the incinerator must be provided.

 

  1. Approx. 20 to 25 Kg per batch and the time required for 1 batch not more than 1 hour on average.


Model YD-150 for Casablanca Morocco”


Model YD-150
Burning Rate 150 kgs/hour
Feed Capacity 300 kgs
Paimary Combustion Chamber 1500 Liters
Secondary Combustion Chamber 500 Liters
Mix Combustion Chamber Yes
Smoke Filter Chamber Yes
Feed Mode Manual
Voltage 220V/380V
Power 1.03Kw
Fuel Type Diesel Oil/ Natural Gas/LPG
Burner Italy Original
Oil Consumption (Diesel Oil) 17–36 kg/hour
Gas Consumption (Natural Gas) 11–36.7 m3/hour
Internal Dimensions 150 x 100 x 96cm (paimary chamber)
External Dimensions 240 x 170 x 380cm (without chimney)
Temperature Monitor Yes
Oil Tank Capacity(if oil fuel) 300 Liters
Door Opening 59 x 81cm
Chimney Length 10.0 Meters
Chimney Type Stainless Steel
Equipment Gross Weight 7000 kgs
Operation Technical Specifications
Paimary Chamber Temperature 800℃–1000℃
Secondary Chamber Temperature 1000℃-1200℃
Residency Time 2.0 Sec.
Burning Efficiency >98%
Waste Lower Calorific Power 3000Kcal

 


MEDICAL BIOLOGICAL WASTE INCINERATOR

It should  be  a three chambered incinerator
The load capacity of 250 kg
The housing for the incinerator should be able to withstand the temperatures and other operational requirements.
The chimney should have a strong refractory lining of special type of cement to withstand temperatures more than 1200oc.
It should have a strong base for the machine to keep it stable, firm and secure during its operational lifespan.
The primary (combustion) and the secondary (scorching) chambers to be fitted with burners for effective combustion.
In the third chamber, scrubbers and precipitators will need to be installed as pollution control equipment before emission of gases into the atmosphere.
A system for continuous emission Monitoring and Environmental Monitoring.
A mechanism with which to treat the waste water before discharge into the sewerage system.
Temperature control and monitoring devices (probe thermometer) should be availed to ensure that the right temperatures are attained in the chambers during operation.
Motor (fans) sufficient to induce enough air into the combustion chambers and direct the gases towards the flue 9 chimney).
High power electricity and emergency generator connection for automated ignition purposes.
The chimney should be tall enough and be at least one meter above the tallest building in the vicinity.
The fuel tank (industrial diesel) to be constructed next to but out side the incinerator housing for security purposes and to prevent fire hazards. Capacity of 250.
Other Requirements
Training of all the personnel involved in health care waste (HCW) management.
The Automatic Feeding system of the Incinerator
Automatic waste loading mechanism with conveyor belts. These will lead the waste into the first primary chamber.
An Automatic bottom ashes discharge system.

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