De manera atenta solicito me colabore con la cotizacion del incinerador incluyendo envió.Puri team a friendliness organization in Indonesia is interested to introduce renewable energy in Indonesia or to utilize the energy resources for its center around Indonesia. Kindly request to have even more info on burner innovation as it is needed to process 100 heap to 500 load waste aday. In the Structure of our Specialized Projects Monitoring, we are currently in look for distributor of Waste Incineration system for hazardous waste, the incineration system will certainly be utilized for incineration of Prohibited Drugs and toxic materials, waste poultry, Dead Animals “cows, goats”, Spoiled vegetables, Etc. at custom-mades Ports. For that we would like to request for your technological and also Financial Proposal for supply, setup and also Commissioning of Contaminated materials Incineration system with incineration capacity of at the very least 400 Kg/ human resources.

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– The main body of the burner will be stainless-steel and also the outside insulation density of not less than 7 mm made from zinc or phosphate for temperature insulation
– The major entrance of the Burner ought to be 150 mm thick as well as stamina not less than 170 kg/m3. The door should be automatic with remote to operate.
– The Incinerator ought to be developed in accordance of the environmental law adhered to in nation of origin or based on Saudi Arabian PME Rules.
– The incinerator should have fuel storage space with ability of 1000 litre.
– The burner shall have the capacity to run with temperature level approximately 1300 OC in the main chamber and also it can get rid of the residual while the incinerator functions
– The inside body of the incinerator should have insulation layer made from calcium with thickness of 50 mm while the thickness of the interior surface ought to be 100 mm in order to stand with 1300 OC.
– All the supporting dental braces of the burner shall be mounted on stainless-steel.
– The space between the outside and internal body will be loaded with the unique insulation material.
– The exhaust will not stay more than two (2) secs in the second chamber and also this chamber shall be built with high thickness of ceramic sanctuary.
– There needs to be a stack with 4 (4) meter from the leading surface area of the burner as well as can be eliminated as well as set up.
– The incinerator will have control device for exhaust gases to ensure that the emission shall fulfill the PME resource standards
– The power supply ought to be 220– 380 Volts, 60 Hz. and also the burner shall be provided with control board revealing the following:

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– Temperature level of second and key chamber.
– Condition of pressure gages.
– Alarm revealing if there is any kind of leakage or misconducting in the power.
– Sign for straining the heater.
– Timer for automatically turning off the incinerator.
– All the burner parts including fuel pumps, followers, pipelines and also shutoffs can be run in high ambient temperature level (50OC).
– All components of the burner will be repainted in one shade which ought to be resistant to high humidity, heat as well as high dust/ sandstorm.
– 3 years warranty with extra components and also technical supply and.
– ten years warranty for offering extra parts starting from the date of initial warranty expiry.

The bidder will give all essential information connected to the facility measurements, room area needed for the whole system as well as all procedure needs, Details concerning required center (wall mount) including Design, civil job and also electromechanical details including electricity, water pipes, fuel pipelines, tanks, and so on. Called for Operation staff, Fuel intake price of the entire system. Considering that our job is a turnkey task including Style, Build & & Operate of central incineration facility covering all the above mentioned information and we have to work with all civil jobs as well as essential needs to run the system.

In the Structure of our Specialized Projects Administration, we are presently in search for distributor of Waste Incineration system for dangerous waste, the incineration system will certainly be used for incineration of Prohibited Drugs as well as hazardous materials, waste fowl, Dead Animals “cows, goats”, Spoiled veggies, AND SO ON at customizeds Ports. For that we would like to demand for your economic and also technical Proposal for supply, setup and Commissioning of Hazardous Waste Incineration system with incineration capacity of at least 400 Kg/ hr. 3

The proposal should include the complete summary of the entire system: Overall expense of supply, Setup, appointing, Automatic feeding, automatic de- ashing during procedure, as well as efficient gas cleansing system (damp, high or dry temperature ceramic filters), constant discharge monitoring system (CEMS), as well as all other accessories, Control panel for all components of the system, Repairing alarm system covering all parts of the system, to alert the operator for the mistake that might develop throughout the procedure, and to do instant corrective action, Emergency Quit button that can quickly shut off/ shut down all significant component of the system in situation of emergency situation., Packing system: side loading, Number of burners: minimal 7 burners, (5 for key chamber, 2 for second chamber), Gas: Diesel, The system must function constantly for at least 12 hrs per day, The key chamber: Heavy- duty anodized Rust resistant steel casing with minimum thickness 7mm.

The bidder will provide all necessary details related to the center measurements, space area required for the entire system and also all operation needs, Information regarding needed facility (wall mount) including Layout, civil work and electromechanical information including power, water pipelines, fuel pipelines, storage tanks, and so on.

The bidder shall provide all necessary details related to the facility dimensions, space area required for the whole system and all operation requirements, Details about required facility (hanger) including Layout, civil work and electromechanical details including electricity, water pipes, fuel pipes, tanks, etc. Complete Drawing & 3D drawing Clearly Show All Sections and Details of the System. List of spare parts and checklist. Required Operation staff, Fuel consumption rate of the whole system. Since our project is a turnkey project including Design, Build & Operate of central incineration facility covering all the above mentioned details and we have to coordinate all civil works and necessary requirements to operate the system.

SECTION V

 

• TECHNICAL SPECIFICATIONS OF THE INCINERATOR

 

• General Description

 

The plant must have four distinct sections that demonstrate three principles of turbulence, residence time and temperature retention. The regulated sections may include but not limited to:

 

1. Overall plant layout
2. Feed chamber/charging
3. Primary combustion chamber
4. Particulate scrubbers
5. Acid gas
6. The stack/chimney.
7. Minimum capacity of primary chamber = 10cubic meters
8. Burn rate (rate of waste incineration) = 10 kg per hour
9. Should have a full width counterbalance loading door allowing easy access to the main chamber for loading and removing ash.
10. The INCINERATOR should be NEMA approved in accordance with Environmental management and coordination (Waste management) Regulations of 2006.

 

• Scope Of Work

 

The work specified in the contract will include.

 

1. Supply, install and commission an incinerator as provided   in the technical specifications

 

2. Provision for adherence to OSHA and other statutory requirement relating to Health and Safety of workers during execution of the works covered in this

 

3. Assessment and preparation  and construction of  a standard incinerator shed with one waste  storage room  ( see the design )

 

4. Provision of operation and maintenance manuals and drawings complete with maintenance schedule and

 

5. Fuel oil storage tank- Mild steel 1000 liters capacity

 

6. Onsite training for operation and maintenance

 

IMPORTANT

To enable the Employer undertake conclusive evaluation of the tender, tenderers are requested to submit with their offers the detailed specifications, drawings and catalogues with Commissioning and maintenance instructions for the Incinerator they intend to Supply, install and commission.

Tenderers who fail to comply with this requirement fully shall have their tender rejected.

 

3. TECHICAL SPECIFICATIONS OF THE INCINERATOR

 

3.1  Feeding and Charging

 

Controlled hygienic mechanical feeding that does not negatively influence the air temperature in the primary and secondary chambers of the incinerator shall be used.

 

• Primary Combustion

 

• This chamber should be equipped with burners that use low sulphur
• The chamber should ensure a minimum exit temperature of 850 degrees
• This unit should operate at over 1100 deg C to ensure complete
• This chamber should be equipped with burners that use low sulphur
• Heavy-duty steel casing
• High quality refractory lining and insulation
• Large full size top load door and liquid retention
• 1 x oil fired ignition burners operated on/off

 

 

• Secondary Combustion Chamber (After burner)

 

1. Heavy-duty steel casing
2. High quality refractory lining and insulation
3. 1 x oil burner
4. Should be fitted with burners that use low sulphur
5. Ensure secondary air supply is controlled.
6. Ensure residence time is not less than two seconds.
7. Ensure that the gas temperature as measured against the inside wall in the secondary chamber and not in the flame zone is not less than 1100 degrees
8. Ensure the emitted oxygen content of the emitted gases is not less than 11%
9. Ensure both primary and secondary combustion temperatures are maintained until all waste is completely

 

• Particulate Removers

A mechanical particulate collector must be incorporated after secondary combustion chamber for removal of particulate pollutants entrained in the flue gas stream. The particulate collectors may include any of the following or a combination thereof:

 

1. Cyclone separator
2. Electrostatic precipitators
3. Fabric filters

 

• Chimney/Stack

 

1. The chimney should have a minimum height of 10 meters above ground level and clear the highest point of the building by not less than 3 meters for all The topography and height of adjacent buildings within 50 meters radius should be taken into account.
2. The chimney should be visible to the operator from the feeding

 

1. The minimum exit velocity should be 10 meters per second and at least twice the surrounding wind speed (Efflux velocity = wind speed x 2) whichever is higher to ensure no down washing of exiting
2. The point for measurement of emissions shall be

 

• Instrumentation

 

1. Instrument for determining the inside wall temperature and not burner flame temperature must be provided for both primary and secondary
2. An audible and visible alarm must be installed to warn the operator when the secondary chamber temperature drops to below the required
3. A carbon monoxide and oxygen meter/recorder should be
4. A smoke density meter/recorder should be
5. A solid particulate meter/recorder should be
6. Any other instrument that may be considered

 

• Location / Siting of the Incinerator

 

1. a) The incinerator must be sited in accordance with the relevant local municipal authority planning regulations and the topography of the site must be compatible with premises in the

 

• Emission Limits

 

99. Combustion efficiency (C.E) shall be at least00% where C.E = %Carbon dioxide x 100 / [% Carbon dioxide + carbon monoxide]
100. The temperature of the primary chamber shall be 800 +/- 50 degrees centigrade
101. The secondary chamber gas residence time shall be at least 1 second at 1050 +/- 50 degrees centigrade with 3% oxygen in the stack
102. Opacity of the smoke must not exceed 20% viewed from 50 metres with naked
103. All the emission to the air other than steam or water vapour must be odourless and free of mist, fume and
104. A 99.99% destruction and removal efficiency (DRE) for each principal organic hazardous constituent (POHC) in the waste feed where DRE [ ( Win – Wout) /Win ] x

100 where Win = mass feed rate of the POHC in the waste stream fed to incinerator and Wout = mass emission rate of POHC in the stack prior to the release to the atmosphere.

1. The average dioxin and furan concentration in the emission should not exceed 80mg/m3 total dioxins and furans if measured for a period of 6 to 16

 

• Ease of Use

 

1. Auto
2. No pilots to
3. Automatic control and temperature monitoring
4. Built-in skid facilitates placement

 

• Fuel Efficiency

 

1. Rapid incineration means low fuel

 

2. Up to 20kgs per hour (dependant on application).
3. Thick refractory lining rated to 1400 deg C in main chamber retains heat, increasing

 

• Quality Built to Last

 

1. Heat resistant 3mm
2. Stainless steel

 

• Key Features

 

1. Low running and maintenance costs
2. Fully Automatic and simple to operate control panel
3. Afterburner Preheat
4. Incineration Temperatures in Excess of 900 degrees C
5. 3 mm Steel Casing and Fully insulated
6. Dense Refractory Concrete Lining Rated to 1400 degrees C
7. Solid Hearth to Allow Maximum Burnout
8. Large Top Opening Lid For Easy Loading
9. Stainless Steel Flue as standard
10. 12 Months or 1000 hours
11. Optional Stainless Steel Casing
12. Heat Recovery System option

 

3.13	Fuel and Capacity
1.	Low sulphur fuel
2.	Capacity (Cubic Mtr)	.10
3.	Average Capacity	40kg
4.	Fuel Consumption (ltrs / hr)	3

 

• External Dimensions

 

1.	Length (mm)               735
2.	Width (mm)                500
3.	Height Incl. Flue (mm)	1960
4.	Door Opening (mm)	325 x 325

 

• Internal Dimensions

 

1.	Length (mm)	620
2.	Width (mm)	390
3.	Height	500

 

• Operation

 

1. Minimum Operating Temperature 950
2. Maximum Operating Temperature 1320

 

 

3.	Burn rate per hour	5-20kgs
4.	Temperature Monitoring	Available

 

 

• Particulate Removers

 

 

A mechanical particulate collector must be incorporated after secondary combustion chamber for removal of particulate pollutants entrained in the flue gas stream. The particulate collectors may include any of the following or a combination thereof:

 

1. Cyclone separator
2. Electrostatic precipitators
3. Fabric filters

 

• Chimney /Stack

 

 

• The chimney should have a minimum height of 10 meters above ground level and clear the highest point of the building by not less than 3 meters for all The topography and height of adjacent buildings within 50 meters radius should be taken into account.
• If possible the chimney should be visible to the operator from the feeding
• The addition of dilution air after combustion in order to achieve the requirement of these guidelines is
• The minimum exit velocity should be 10 m/s and at least twice the surrounding wind speed (Efflux velocity = wind speed x 2) whichever is higher to ensure no down washing of exiting
• Point for the measurement of emissions shall be

 

• Control Panel

 

1. Control of 2 burners
2. Timer control 0- 12 hours
3. Integral fan timer control
4. Temperature and thermostatic control

 

 

 

 

 

 

 

SCHEDULE 2

 

 

NO:	REQUIREMENTS	SUPPLIER’S REMARKS
1.	Experience   Previous experience in the supply, installation and commissioning of  incinerators
2.	1 Year Maintenance Contract
3.	Work rate   at least10kg per day
4.	Design   Basic Plan design to Provide Overall plant layout. With Feed chamber/ charging, Primary Combustion Chamber. Secondary Combustion Chamber. Particulate Scrubbers, Acid Gas Scrubbers, The stack/ chimney.   Fuel oil tank storage should be   Mild steel 1000 liters capacity   Chimney Height should be of 10 meters above ground level. Housing facility with one waste storage room     Provide Housing designs with adequate cross ventilation   Chamber (Afterburner Maximum exit temperature should not be less than 1100oC
5.	Standard control panel   Safety interlock, Fan Starter, Burner on/ off switch/door safety switch, Auto close down switch, temperatures control mechanism.
6.	Combustion Chambers   Primary Combustion Chamber Minimum exit temperature should not be less than 850oC   Secondary Combustion Maximum exit temperature should be not less than 1100oC

 

SECTION VII

 

PRICE SCHEDULE FOR GOODS

 

Price schedule for Supply, Installation, Testing and Commissioning of an incinerator for Turkwel Power Station

 

1	2	3	4	5	6
Item	Description	Unit of sale	Quantity	Unit price	Total price
1.	Supply, install, and commission the incinerator as specified.	LOT	1
2.	Construct a standard incinerator housing facility as per the drawing and architectural notes provided	LOT	1
4.	Construct one  waste  storage  room (provide specs on room size, construction material etc)	LOT	1
5.	Supply / adhere to  the requirement of OSHA 2007 act 49,50,51,60,61,77,78,79,80,81,100	LOT	1
6.	Onsite training of Operation and Maintenance staff.	LOT	1
7.	All the key Spares (Attach a separate List)	LOT	1
8.	Supply and install 1000 liters Fuel oil storage tank and its secondary containment with Diesel oil level indicator and necessary piping with valves for visual checking of fuel level.	LOT	1
9.	Supply of Operation and Maintenance Manuals.	LOT	1
10.	All other items not specified but necessary to complete the Installation.   A separate list of these items to be attached.	LOT	1

 

 

11.	Fencing of  a compound  of 10 meter length  by 10 meter  width   using Concrete  poles  high Gauge mesh wire , and a lockable gate. (Indicate size and design of gate)	LOT	1
	Sub Total
	Discount  (%) if any
	Applicable Taxes and Duties
	Total Cost in Kshs

 

1. The double room incinerator shall rather be designed. Air distribution from the secondary and primary chamber shall be controlled between 30%-80% and 170%-120% of stoichiometric amount respectively. The combustion air shall be provided through a separate forced draft fan bookkeeping for your air provided through burners. Provision shall be made in the primary chamber to measure the water column pressure.
3. Medical incinerator maker The refractory lining of the room shall be powerful enough to sustain minimum temperature of 1000dc from the primary room and 1200 dc from the secondary room. The refractory& insulation bricks will have minimum 115mm thickness each & conform to IS:8-1983 & IS:2042-1972 respectively.
5. There will be a separate burner each for the main & secondary room. The heat input capacity of each burner will be sufficient to increase the temp.in the main & secondary chambers as 800+/50dc and 1050+/-50dc respectively in maximum of 60 minutes prior to waste charging. The burners will have automatic switching off/on control to avoid the fluctuations of temperatures beyond the essential temp.range.
– effectiveness for the treatment of placenta?
– The efficacy of process compounds (following neutralization and detoxification: solids and liquids)
(d) High level stop of transfer pump

10. A ready constructed manufactured room shall be provided for housing the incinerator. The room is going to be designed in such a manner that free space can be found on either side and heat radiation  kept at minimum and providing the operators a simple workable environment and ventilation. The substances will be sufficient structural depth of mild steel angles neatly coated with metal primer and glue paint to withstand sea corrosion
7. Structural design of the chimney/stack shall be as per IS:6533-1989. The chimney/stack will be lined from indoors with minimum of 3mm thick natural tough rubber suitable for the duty requirements and will also conform to IS:4682 part I-1968 to avoid rust to acids and oxygen in the flue gas. The incinerator has to have an emergency port. The emergency port will stay closed ie. It shall not emit flue gaseous during normal operation of the incinerator. Metal fuel tank out of black steel (capacity less than 2500 litres) and will be set up in the incinerator Room. The container shall be supplied with all necessary fittings such as fill, vent, drain and overflow line, level indication and access for inspection and maintenance. Level switches shall be offered for the following services.

(a) Low level alarm
4. The incinerator casing will be produced of SS/MS plate of adequate thickness (minimum 5mm) and painted externally with heat resistant aluminum paint suitable to withstand temp.of 250 dc with proper surface preparation. Refractory lining of the hot duct will probably be done with refractory castable (minimum 45mm thick)& insulation castable(minimum 80mm thick). Ceramic wool will be used at hot duct flanges & expansion joints.
(c) Low level beginning of transfer pump
– Does it allow to treat waste or drug containing glass (whatever colour: transparent or coloured white) without causing explosions?
(b) High level alarm
– Can there be microbiological testing especially: the processing efficacy bascillus

(a) Low level alarm
(b) High level alarm
(c) Low level start of transfer pump
(d) High level stop of transfer pump

10.A ready built fabricated room shall be supplied for housing the incinerator. The room will be designed in such a way that free space is  available  on all sides and heat radiation  kept at minimum and giving the operators an easy workable environment and ventilation. The materials will be sufficient structural thickness of mild steel angles neatly coated with metal primer and epoxy paint to withstand sea corrosion
– effectiveness for the treatment of placenta? and expired or spoiled drugs, cytotoxic and cytostatic drugs prescribed: narcotics eg
– Does it allow to treat drug or waste containing glass (whatever color: transparent or colored white) without causing explosions?
– The ability of the liquid waste treatment (blood, urine stained, other body fluids contaminated, regardless what volume packaging?
– The efficiency of process chemicals (after neutralization and detoxification: solids and liquids)
– Is there  microbiological testing especially: the processing efficiency bascillus