Use diesel, construction in painted steel resistant aluminium at high temperatures, flame device control indicator, charging indicator, temperature control device, burning capacity of 250 kg / hour in two stages (primary  and secondary camera)
INCINERATEUR COMBUSTION DESTRUCTION OF MEDICAL WASTE PYROLYTIC AND LABORATORY
1. CAPACITY OF WASTE DISPOSAL: 50à60 kg / h
2. CAPACITY OF OPERATION WITHOUT STOPPING: 10h
3. SUITABLE FOR WASTE CATEGORIES A, B, C, D AND E MEDICAL WASTE BY UNEP AND WHO
4. COMBUSTION “PYROLYSIS” by controlling the waste gasification
5. CALORIFIC LOWER (LCP) WASTE OF THESE MUST BE OF 3500 KCAL / H. an incinerator with loading indicator, temperature control functions and with two chambers (primary and secondary).
6. TEMPERATURE MAX 1400oC DESTRUCTION
7. MIN TEMPERATURE OF DESTRUCTION 850oC
8. BURNING ROOM NUMBER: 2 (PRIMARY AND SECONDARY)
9. VOLUME CHAMBER: 1200L
10. DIMENSION OF THE LOADING DOOR: 70CMX70CM
11. FUEL TYPE: DIESEL
12. POWER SUPPLY: 220 V / 380 V
13. CHIMNEY HEIGHT: 40 CM
14. BURNER
15. VANTILLATEUR BLOCK
16. BOX CONTROL AND REGULATION.Diesel medical waste incinerator made of  steel painted in aluminum
and resistente to high temperatures,  device  indicator for flame
control, loading indicator, temperature control device, burning
capacity of 250Kg / 10 hours in 2 stages (primary chamber and
secondary chamber.one should burn 50Kg/hr another 600Kg/hr and another, 1000Kg/hr. I have visited your website and would like to ask the following questions:
1. Are these units fueled by natural gas?
2. Do the units ship fully assembled or in pieces?
3. Are smoke stacks included?
4. Can the units be installed within a city area or should they be outside city limits?
5. What floor area does each unit require?
6. What kind of enclosure is required?
7. What is the typical fuel consumption for each unit?

SECTION V

 

• TECHNICAL SPECIFICATIONS OF THE INCINERATOR

 

• General Description

 

The plant must have four distinct sections that demonstrate three principles of turbulence, residence time and temperature retention. The regulated sections may include but not limited to:

 

1. Overall plant layout
2. Feed chamber/charging
3. Primary combustion chamber
4. Particulate scrubbers
5. Acid gas
6. The stack/chimney.
7. Minimum capacity of primary chamber = 10cubic meters
8. Burn rate (rate of waste incineration) = 10 kg per hour
9. Should have a full width counterbalance loading door allowing easy access to the main chamber for loading and removing ash.
10. The INCINERATOR should be NEMA approved in accordance with Environmental management and coordination (Waste management) Regulations of 2006.

 

• Scope Of Work

 

The work specified in the contract will include.

 

1. Supply, install and commission an incinerator as provided   in the technical specifications

 

2. Provision for adherence to OSHA and other statutory requirement relating to Health and Safety of workers during execution of the works covered in this

 

3. Assessment and preparation  and construction of  a standard incinerator shed with one waste  storage room  ( see the design )

 

4. Provision of operation and maintenance manuals and drawings complete with maintenance schedule and

 

5. Fuel oil storage tank- Mild steel 1000 liters capacity

 

6. Onsite training for operation and maintenance

 

IMPORTANT

To enable the Employer undertake conclusive evaluation of the tender, tenderers are requested to submit with their offers the detailed specifications, drawings and catalogues with Commissioning and maintenance instructions for the Incinerator they intend to Supply, install and commission.

Tenderers who fail to comply with this requirement fully shall have their tender rejected.

 

3. TECHICAL SPECIFICATIONS OF THE INCINERATOR

 

3.1  Feeding and Charging

 

Controlled hygienic mechanical feeding that does not negatively influence the air temperature in the primary and secondary chambers of the incinerator shall be used.

 

• Primary Combustion

 

• This chamber should be equipped with burners that use low sulphur
• The chamber should ensure a minimum exit temperature of 850 degrees
• This unit should operate at over 1100 deg C to ensure complete
• This chamber should be equipped with burners that use low sulphur
• Heavy-duty steel casing
• High quality refractory lining and insulation
• Large full size top load door and liquid retention
• 1 x oil fired ignition burners operated on/off

 

 

• Secondary Combustion Chamber (After burner)

 

1. Heavy-duty steel casing
2. High quality refractory lining and insulation
3. 1 x oil burner
4. Should be fitted with burners that use low sulphur
5. Ensure secondary air supply is controlled.
6. Ensure residence time is not less than two seconds.
7. Ensure that the gas temperature as measured against the inside wall in the secondary chamber and not in the flame zone is not less than 1100 degrees
8. Ensure the emitted oxygen content of the emitted gases is not less than 11%
9. Ensure both primary and secondary combustion temperatures are maintained until all waste is completely

 

• Particulate Removers

A mechanical particulate collector must be incorporated after secondary combustion chamber for removal of particulate pollutants entrained in the flue gas stream. The particulate collectors may include any of the following or a combination thereof:

 

1. Cyclone separator
2. Electrostatic precipitators
3. Fabric filters

 

• Chimney/Stack

 

1. The chimney should have a minimum height of 10 meters above ground level and clear the highest point of the building by not less than 3 meters for all The topography and height of adjacent buildings within 50 meters radius should be taken into account.
2. The chimney should be visible to the operator from the feeding

 

1. The minimum exit velocity should be 10 meters per second and at least twice the surrounding wind speed (Efflux velocity = wind speed x 2) whichever is higher to ensure no down washing of exiting
2. The point for measurement of emissions shall be

 

• Instrumentation

 

1. Instrument for determining the inside wall temperature and not burner flame temperature must be provided for both primary and secondary
2. An audible and visible alarm must be installed to warn the operator when the secondary chamber temperature drops to below the required
3. A carbon monoxide and oxygen meter/recorder should be
4. A smoke density meter/recorder should be
5. A solid particulate meter/recorder should be
6. Any other instrument that may be considered

 

• Location / Siting of the Incinerator

 

1. a) The incinerator must be sited in accordance with the relevant local municipal authority planning regulations and the topography of the site must be compatible with premises in the

 

• Emission Limits

 

99. Combustion efficiency (C.E) shall be at least00% where C.E = %Carbon dioxide x 100 / [% Carbon dioxide + carbon monoxide]
100. The temperature of the primary chamber shall be 800 +/- 50 degrees centigrade
101. The secondary chamber gas residence time shall be at least 1 second at 1050 +/- 50 degrees centigrade with 3% oxygen in the stack
102. Opacity of the smoke must not exceed 20% viewed from 50 metres with naked
103. All the emission to the air other than steam or water vapour must be odourless and free of mist, fume and
104. A 99.99% destruction and removal efficiency (DRE) for each principal organic hazardous constituent (POHC) in the waste feed where DRE [ ( Win – Wout) /Win ] x

100 where Win = mass feed rate of the POHC in the waste stream fed to incinerator and Wout = mass emission rate of POHC in the stack prior to the release to the atmosphere.

1. The average dioxin and furan concentration in the emission should not exceed 80mg/m3 total dioxins and furans if measured for a period of 6 to 16

 

• Ease of Use

 

1. Auto
2. No pilots to
3. Automatic control and temperature monitoring
4. Built-in skid facilitates placement

 

• Fuel Efficiency

 

1. Rapid incineration means low fuel

 

2. Up to 20kgs per hour (dependant on application).
3. Thick refractory lining rated to 1400 deg C in main chamber retains heat, increasing

 

• Quality Built to Last

 

1. Heat resistant 3mm
2. Stainless steel

 

• Key Features

 

1. Low running and maintenance costs
2. Fully Automatic and simple to operate control panel
3. Afterburner Preheat
4. Incineration Temperatures in Excess of 900 degrees C
5. 3 mm Steel Casing and Fully insulated
6. Dense Refractory Concrete Lining Rated to 1400 degrees C
7. Solid Hearth to Allow Maximum Burnout
8. Large Top Opening Lid For Easy Loading
9. Stainless Steel Flue as standard
10. 12 Months or 1000 hours
11. Optional Stainless Steel Casing
12. Heat Recovery System option

 

3.13	Fuel and Capacity
1.	Low sulphur fuel
2.	Capacity (Cubic Mtr)	.10
3.	Average Capacity	40kg
4.	Fuel Consumption (ltrs / hr)	3

 

• External Dimensions

 

1.	Length (mm)               735
2.	Width (mm)                500
3.	Height Incl. Flue (mm)	1960
4.	Door Opening (mm)	325 x 325

 

• Internal Dimensions

 

1.	Length (mm)	620
2.	Width (mm)	390
3.	Height	500

 

• Operation

 

1. Minimum Operating Temperature 950
2. Maximum Operating Temperature 1320

 

 

3.	Burn rate per hour	5-20kgs
4.	Temperature Monitoring	Available

 

 

• Particulate Removers

 

 

A mechanical particulate collector must be incorporated after secondary combustion chamber for removal of particulate pollutants entrained in the flue gas stream. The particulate collectors may include any of the following or a combination thereof:

 

1. Cyclone separator
2. Electrostatic precipitators
3. Fabric filters

 

• Chimney /Stack

 

 

• The chimney should have a minimum height of 10 meters above ground level and clear the highest point of the building by not less than 3 meters for all The topography and height of adjacent buildings within 50 meters radius should be taken into account.
• If possible the chimney should be visible to the operator from the feeding
• The addition of dilution air after combustion in order to achieve the requirement of these guidelines is
• The minimum exit velocity should be 10 m/s and at least twice the surrounding wind speed (Efflux velocity = wind speed x 2) whichever is higher to ensure no down washing of exiting
• Point for the measurement of emissions shall be

 

• Control Panel

 

1. Control of 2 burners
2. Timer control 0- 12 hours
3. Integral fan timer control
4. Temperature and thermostatic control

 

 

 

 

 

 

 

SCHEDULE 2

 

 

NO:	REQUIREMENTS	SUPPLIER’S REMARKS
1.	Experience   Previous experience in the supply, installation and commissioning of  incinerators
2.	1 Year Maintenance Contract
3.	Work rate   at least10kg per day
4.	Design   Basic Plan design to Provide Overall plant layout. With Feed chamber/ charging, Primary Combustion Chamber. Secondary Combustion Chamber. Particulate Scrubbers, Acid Gas Scrubbers, The stack/ chimney.   Fuel oil tank storage should be   Mild steel 1000 liters capacity   Chimney Height should be of 10 meters above ground level. Housing facility with one waste storage room     Provide Housing designs with adequate cross ventilation   Chamber (Afterburner Maximum exit temperature should not be less than 1100oC
5.	Standard control panel   Safety interlock, Fan Starter, Burner on/ off switch/door safety switch, Auto close down switch, temperatures control mechanism.
6.	Combustion Chambers   Primary Combustion Chamber Minimum exit temperature should not be less than 850oC   Secondary Combustion Maximum exit temperature should be not less than 1100oC

 

SECTION VII

 

PRICE SCHEDULE FOR GOODS

 

Price schedule for Supply, Installation, Testing and Commissioning of an incinerator for Turkwel Power Station

 

1	2	3	4	5	6
Item	Description	Unit of sale	Quantity	Unit price	Total price
1.	Supply, install, and commission the incinerator as specified.	LOT	1
2.	Construct a standard incinerator housing facility as per the drawing and architectural notes provided	LOT	1
4.	Construct one  waste  storage  room (provide specs on room size, construction material etc)	LOT	1
5.	Supply / adhere to  the requirement of OSHA 2007 act 49,50,51,60,61,77,78,79,80,81,100	LOT	1
6.	Onsite training of Operation and Maintenance staff.	LOT	1
7.	All the key Spares (Attach a separate List)	LOT	1
8.	Supply and install 1000 liters Fuel oil storage tank and its secondary containment with Diesel oil level indicator and necessary piping with valves for visual checking of fuel level.	LOT	1
9.	Supply of Operation and Maintenance Manuals.	LOT	1
10.	All other items not specified but necessary to complete the Installation.   A separate list of these items to be attached.	LOT	1

 

 

11.	Fencing of  a compound  of 10 meter length  by 10 meter  width   using Concrete  poles  high Gauge mesh wire , and a lockable gate. (Indicate size and design of gate)	LOT	1
	Sub Total
	Discount  (%) if any
	Applicable Taxes and Duties
	Total Cost in Kshs

 

medical waste incinerator solutions and prices for 100 bed / 500 bed / 1000 bed / 3000 bed hospitals.
– Assumption: general hospital beds 50%, operation beds 50% for the 100 bed hospital case, while this

ratio is 30-70% for the other cases
–  international standards and waste creations assumptions should apply
INCINERATOR, DIESEL.

CAPACITY : Burner 150 kg/hr.

Quantity : Two [2] with complete accessories.

Types of wastes being used: GENERAL WASTE.Polyester, polypropylene, polystyrene, vinyl acetate plastic, synthetic

plastics,
natural rubber, synthetic rubber, polyurethane sheet, and bulky films, solids and
– particles that can be easily sorted
– Items that easily degenerate such as paper, wood, leather and garbage
– Chemical waste solids and liquids, waste oil and other difficult-to-handle items

The  machines will be certified for operation from PME after passing site investigations.Manual load twin chamber

incinerator for medical waste to burn 50kg/hr on continuous operation, with Primary temperature in the region of

800degC minimum and 1200degC or more in the Secondary chamber, complete with charging door, Ash door, Air and view

ports, auxiliary air system with adjustable dampers, burners and burner control system and ignition unit, the whole to

meet NEMA requirements and other international standards. Здравствуйте! Меня интересует пе

чь для сжигания медицинских отходов инсинератор на 300 кг и 500 кг. Ж

ду ответа. Стоимость и доставка до г.Алматы Казахстан

The technical details we care about are:

–          Capacity (burning capacity of waste per hour). 150kg/hour.Incinerator with 300l waste chamber

–          Build materials, 5mm High quality mild steel construction ; 100 mm high quality refractory lining.

–          High Temperature paint finish.we have 2 hospitals,more then 20 dentist offices,and over 50 doctor offices.
would it be possible to give us info on the capacity of incinerator we need

on this island.

–          Up to 150 KG/Hrs. incinerator to dispose our daily normal mortality for this size of the farm.1.can the

100kg/hr burn solid waste/hazardous waste like expired paints,waste oil or chemicals.
2.What about the heat generated during burning,are there windows or air flow into the containers.

–          Consumption of power and fuel. hospital waste disposal system for a hospital project

–          Ash removal odor.The incinerator is for HAZARDOUS WASTE and SOLID WASTE and minimal carbon emission.

–          Automatic curing process temperature controlled chamber.Incinerator with 150l waste chamber

–          Secondary chamber.

1. Do you have plans for above incinerators showing floor dimensions ,height. INCINERATOR FOR SMALL ANIMALS ABOUT 70-

100 KGR/PER TIME

2. What materials should be used for the FLOOT, WALLS, ROOF ETC.1) The only consumable required for the system TS100

(PLC) is Oil( diesel) is that OK?

2) from your technical specification: oil consumption (Kg/hour) is between 14–28) do you mean is liters/hour?

example the incinerator will be operating for 10 hours per day means the oil consumption will be ~140 Liters or more?

3) Chimney type stainless steel. how about main body construction materials?if there are more two option of main body

construction materials for better lifetime

3. Send info about electricity, ventilation, fire protection, exhausts, chimney etc

4.Do you have prefabricated shelters?Installation of waste disposal system (biomedical) 500kg capacity model, MP 500

medical incinerator.

5. We see you have container shelters . Send us price estimate for this item

1.    Capacity of destruction in weight: 60 Kg/h.
2.    It should be able to operate not less than 10 hours/day
3.    This incinerator must be able to destruct all combustible wastes produced by hospitals, private clinics,

laboratories, institutes, etc…
4.    Design Specification : Types A, B, C, D, and E of medical waste
5.    “PYROLYTIC” combustion, by controlling the gasification of waste.
6.    The incinerator must avoid the release of black smoke and fine dust, (Smokeless) during the loadings.
7.    It should be able to reduce the volume of wastes by 98%.
8.    It should be able to hold emission in the second burn with gas residence of not less than 2 seconds.
9.    The incineration should be completely free from visible smoke as well as offensive odours.
10.    The lower calorific power (L.C.P) of this waste will be 3,500 kcal/kg
•    The Temperatures of combustion: Minimum will be 850oC and max 1400oC
•    Post combustion: >1100oC.
11.    The Internal diameter of the Chimney: Ø 400 and its height: 8 m
12.    The Volume of the combustion chamber: 1.200 L
13.    The Dimension of the door for loading in cm: 70×70.
14.    Burner operation should be Automatic On/Off
15.    Fuel : diesel
16.    The supplier must provide  necessary information for the best of  the installation
This incinerator with “PYROLYTIC” combustion must have:
17.    A combustion chamber of waste:
* Perfectly tight door for the manual loading of waste. The loading should be Manual, Batch Load
* A burner of lighting which the use is limited to the ignition of waste.
* Frontage of loading with door seals gone up on hinges, wheel of screw plug, flexible joint, and stuffing insulating

out of refractory.
* The insulation of the combustion chamber should be composed of refractory bricks, having a high content of aluminium

and insulates bricks in order to assure a minimum temperature on   the outside sheet metal.
* Composition of the refractory;
•    Refractory concrete :
    . Thickness    : ≥100 mm
    . Nature: 42% of Al203
•    Insulate in fibrous panels :
    . Thickness: ≥75 mm
•    Nature: Calcium silicate.
* Burner of lighting of waste, with fuel, standard mono-bloc casting guiding  plunging flame, lighting and safety of

electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve.
* Plate of combustion in Carborundum, avoiding the fixing of glass and slags.

18.    A chamber of post combustion of gases
* A burner of combustion of gases,
* A device of injection of air allowing a total re-combustion of gases,
* A device of air inlet of cooling of waste gases,
* A sheath of evacuation of the gases burnt.
* Carcass in strong sheet steel with support of connection.
* Composition of the refractory;
•    Refractory concrete :
    Thickness    : ≥150 mm
    Nature: 65% of Al203
•    Insulate in fibrous panel :
    Thickness: ≥85 mm
     Nature: Calcium
* Burner with fuel, mono-bloc casting guiding type with horizontal flame, lighting and safety of     electronic

ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve.
* A secondary injection of air to ensure perfect oxygen content.
19.    A control box ensuring the complete cycle of combustion.

20.    Fan:
* Electro-ventilator distributing the secondary air, the regulation of the air flow being carried out by valves and

following the control of the automatic cycle.
21.    Controls and regulations:
Control box watertight to dust, including:

* A switch circuit breaker for each engine (ventilators and burners).
* A timer with adjustable temporization for the regulation of each burner.
* A regulator with digital watching for the temperature of combustion.
* A regulator with digital watching for the temperature of post combustion.
* Electric box.

21. The de- ashing must be done in the bottom of the combustion chamber or the deashing should be Automatic or manual

batch de ashing.
22. Process Filtering system: Scrubber to be mentioned as optional
23. Emission Standards Compliance: BS 3316 or equivalent standard
23. Capacity to treat Plastic: Not less than 40% by weight
24. CE Manufacturing Compliance: BS EN 746-2-1997
22.    The supplier must give batches of spare parts of first urgency and consumable of the incinerator.
23.    The installed incinerator must bear a one year guarantee.
24.    The supplier shall perform an onsite installation of the incinerator.
25.    The technical training of operators will have to be provided and given by a technician
from the factory; it will consist of curative and preventive maintenance, and the use of machine, etc