– 150 KG/HR
– Compliant with EU rules, Directive 2000/76/EC
– Fuel type: Diesel
– Easy management and maintenance
– Temperatures:
850 deg C for municipal waste
1000 deg C for medical waste
1100 deg C for dangerous waste containing halogenated organic substances with content of chlorine or its compounds.
chemical agents to be utilized:
10% heptyl (unsymmetrical dimethylhydrazine) water solution,
heptyl (unsymmetrical dimethylhydrazine) vapour with 0.8 to 1.0 kg/m3 concentration,
10% azotic (nitric) acid water solution,
azotic (nitric) acid vapour with concentration up to 1.1 kg/m3;
2. neutralization method: thermal decomposition;
3. neutralization temperature: +800?C to +1200?C;
4. performance:
? vapour capacity: 70 to 200 m3/h,
? water solution capacity: 50 to 500 l/h;
5. inlet pressure: up to 2 bars;
6. automatic control system;
7. overall dimensions shall allow for mounting the unit on a vehicle chassis.
medical waste incinerators manufacturers General Specifications
6mm plate steel sheel construction
11cm 1400 o C Refractory L iner
Temperature controlled Burners
Secondary combustion Burners
Interlock Switch on Load Doors
Separate Ash Door
One Second secondary Residence @ 1000 o C
400 ° C Silicone Based Paint Finish.
Alloy Temperature Sensor
Factory wired and tested
Capacity-20 kg / hr
Primary Chamber-1607 L
Hearth Area-1:36 sq. m
Secondary Chamber-694 L
Primary Burner (oil)-420,000 btu
Secondary Burner (oil)-900,000 btu
secondary Combustion-1/6 hp
Exhaust Stack-46cm x 6m
Electrical Service-220/50
Weight System-5.700 kg
Dimension “D”-152cm
Load Port Height- 60x 60 cm
Ash Port Height -36 x 36 cm
Controlled air medical waste incinerator designed for incineration of bio-medical waste generated at a blood-processing center. The waste to be treated mainly includes bio-waste (i.e. bodily fluids), infectious and hazardous waste such as syringes, needles, and other medical waste (i.e. silicon rubbers, plastic, textiles, papers, packs, etc.)
Standards
1) Bidder or Manufacturer ISO 9001 Certified
2) Respecting international emission standards
Electrical characteristics
3) A 230V, 60Hz single-phase electrical source.
4) Protections against over-voltage and over-current line conditions.
5) Compliance with applicable Ghanaian standards and regulations.
Operational characteristics
6) Two-stage incineration with dual chamber combustion
7) Burn rate: 15 – 20 Kg/h
8) Capacity: not less than 130 L
9) Concentrations of most pollutants in stack gases below detection limits
10) Diesel fuel
11) Electronic system control
12) Easy to operate and minimal training
13) Any accessory or dedicated device necessary to the proper functioning and utilization of the equipment included
Items/Model
TS300( PLC)
Principle
Waste Incineration Treatment
Burn Price
Standard 250 kg/hour
Control Mode
PLC( Programmable Logic Controller Incinerator)
Combustion Chamber
2000L
Interior Dimensions
170x120x100cm
Secondly Chamber
1000L
Smoke Filter Chamber
Yes
Feed Setting
Handbook
Voltage
220V
Electricity
2.5 Kw
Oil Intake (kg/hour)
Average 28( DO)
Gas Intake (m3/hour)
***
Temperature Level Monitor
Digital Screen
Temperature Defense
Yes
Oil Storage Tank
1000L
Feed Door
80x60cm
Smokeshaft
10Meter
Smokeshaft Kind
Stainless Steel
1st.
800 ℃–– -1000 ℃
2nd. Chamber Temperature
1000 ℃ -1200 ℃
Residency Time
2.0 Sec.
Gross Weight
11000kg
External Dimensions
400x210x300cm( with no smokeshaft)
Key Features: * All versions with Dual combustion room. *according to sequence * High fever, long life of incinerator. * Free or minimal installation onsite. * High burn rate, from 10kgs to 500kgs per hourto 6ton per day. * PLC Control Plane. *according to order * New Design for pet animal cremation business. * One year warranty on incinerator and components in stock.
| Items/Model | A1500 | A2400 | A4000 | A5500 |
| Burning Rate *animal | 90 kgs/Hr. | 150 kgs/Hr. | 200 kgs/Hr. | 400 kgs/Hr. |
| Feed Capacity *animal | 120 kgs | 200 kgs | 300 kgs | 500 kgs |
| Equipment Weight | 7000 kgs | 8300 kgs | 13000 kgs | 16500 kgs |
| Primary Chamber (Liters) | 1500 | 2400 | 4000 | 5500 |
| Secondary Chamber (Liters) | 500 | 1200 | 1500 | 1500 |
| External Dimensions (cm) | 240x170x380 | 260x220x420 | 320x220x460 | 360 x 220 x 475 |
| Internal Dimensions (cm) | 150x100x96 | 220x110x100 | 257x147x108 | 300 x 147 x 125 |
| Oil Tank(Liters) | 500 | 500 | 500 | 500 |
| Door Opening (cm) | 59 x 81 | 90 x 110 | 108 x 128 | 108 x 128 |
| Chimney (M) | 10 | 10 | 14 | 14 |
| Chimney Type | Stainless Steel | Stainless Steel | Stainless Steel | Stainless Steel |
| Secondary Chamber | YES | YES | YES | YES |
| Mix-Combustion Chamber | YES | YES | YES | YES |
| Smoke Filter Chamber | YES | YES | YES | YES |
| Combustion Fuel | Oil/Gas | Oil/Gas | Oil/Gas | Oil/Gas |
| Residency Time | 2.0 Sec. | 2.0 Sec. | 2.0 Sec. | 2.0 Sec. |
| Temperature Monitoring | YES | YES | YES | YES |
| 1st. Chmaber Temperature | 800degree–1000degree | 800degree–1000degree | 800degree–1000degree | 800degree–1000degree |
| 2nd. Chmaber Temperature | 800degree–1000degree | 800degree–1000degree | 800degree–1000degree | 800degree–1000degree |
The world’s largest incinerator will ensure that Beijing’s household garbage is not only disposed of in an eco-friendly manner, but also produces electricity for the energy-hungry city.
The world’s largest waste incinerator will start running at full speed next month after one year’s trial run. The incinerator in Beijing’s western suburb can process 3,000 tons of household garbage a day, that is, one-sixth of the daily domestic waste generated in the city.
The Lujiashan incinerator has been built by Shougang Group, one of China’s largest steel producers, in a deserted limestone quarry. Before Lujiashan started its trial run, more than 80 percent of Beijing’s household garbage was consigned to more than 30 landfills spread around the city, with about 10 percent being processed to make fertilizers.
The Lujiashan incinerator will receive sorted household garbage from Dongcheng, Xicheng, Fengtai, Shijingshan and Mentougou districts of Beijing, which will first be dumped into a 30-meter-deep treatment “pond” where it will be left to ferment for a week. The pond, making good use of the limestone quarry, can hold up to 40,000 tons of waste at a time.
The custom-built air-blast system will keep the atmospheric pressure in the pond lower than that outside and thus keep the smell of rotting garbage locked within the pond and spare the neighborhood of the stink. Also, the “fermentation” will increase the waste’s heat generation capacity by a large margin.
After the garbage “ferments”, mechanized buckets will dump it into four incinerators, which are actually waste heat boilers. The incineration will reduce the volume of the garbage by about 90 percent within a short time and the heat generated by the incineration can be transformed into electricity through two 30-megawatt air-cooling turbo-powered generators.
Liu Yangsheng, a professor of environmental sciences at Peking University, says that if the waste’s heat value is more than 4,300 kilo Joules per kilogram, the waste can be incinerated to generate electricity.
Since the average heat generating capacity of Beijing’s household garbage is about 6,800 kilo Joules per kg, it can become a good source of energy for the power-thirsty city. In fact, Lujiashan can generate 420 million kilowatt hour of power in a year, which is equal to that generated by 140,000 tons of standard coal. Moreover, the more than 800 C temperature can eliminate dioxin, a carcinogenic pollutant and a byproduct of outmoded waste incineration technology, from the emissions.
Advanced environmental facilities “cleanse” the emissions from the incinerator in the high-voltage chimney which collects dust and pollutants, and ensures that the emitted fly ash meets national standards. Plus, the solid residue can be used as raw material in the cement industry.
The Lujiashan incinerator was built at record speed. It was completed in two years, in 2012, for a cost of 2.1 billion yuan ($350 million) and was co-funded by Shougang and the Beijing municipal government. Before starting construction, Shougang obtained more than 80 approvals in three months, a process for which similar projects normally require several years. Another advantage of the project is that the land on which the incinerator has come up belongs to Shougang, which saved the company the trouble of seeking the consent of residents in and around the area, which is the standard practice.
No wonder, Shougang is using the project as a showcase for the recycling industry, and the industry administration department has praised it for easing the environmental pressure, even if temporarily, on the Beijing government.
The Beijing local government had promised to build four waste incinerators around Beijing city by 2008, increasing the number to nine before 2015. But local residents’ fierce opposition to such projects because of fear of pollution thwarted the plan. As a result, only one small incinerator could be built in the east of Beijing by 2009.
In the meantime, the waste generated by Beijing residents rose from less than 5 million tons in 2003 to about 7 million tons in 2013, with the volume expected to rise to more than 8 million tons next year. Complicating the situation is the fact that only 13 percent of Beijing’s land area can be used as landfill sites, according to the city’s land use plan, making the use of large areas as landfills impossible. Besides, the side effects of landfills, such as soil and water pollution, are harmful to the environment.
Once the Lujiashan goes into full operation, the Beijing authorities expect 40 percent of the city’s household garbage to end up in incinerators next year. Without Lujiashan, which is part of the local government’s plan, this goal could not have been met.
Although Beijing increased the household garbage disposal fee from 25 yuan per ton to 300 yuan per ton next year, it still cannot cover the cost of waste processing, not least because despite the authorities urging people for the past several years to sort household garbage at source, most of the basic sorting work is done at landfill sites.
Therefore, the Beijing government has to take effective measures to raise public awareness about garbage disposal and environmental protection. And people, on their part, have to understand that sorting garbage at source is the starting point of environmental protection.
Main unit
Application For incineration, general and pathological
Capacity 50 – 60 kg/h burn rate
Type Two combustion chambers type; primary and Secondary, controlled/forced combustion air type with a flue gas emission scrubbing unit
Operating time Minimum 8 hours daily
Operating temperature From 850 0C to 1200 0C, Automatic controlled
Residual Ash 5 to 10%
3.2 Primary Chamber
Construction Constructed from heavy duty mild or aluminized steel Or
equal and approved equivalent
Insulation material Refractory material lining similar or equal to calcium
Silicate and hot face combination of heavy duty brickwork
Internal Construction Fixed hearth type complete with gratings, concave bottom
and charging door, lined with refractory material
Charging Door Suitable for manual loading of wastes and with smooth
Dear seal equivalent of Ceramic seals with hinges.
Door Lock Automatic, Electric type
Ash removal door Provided, for removing resultant bottom ash leftovers from the Primary chamber
Gratings Provided
Loading Manual loading of waste
Primary Burner Fully automatic, with fuel, temperature and speed controls with ignition system, flame detector, Air fan complete with safety features, flame failure, Diesel fired fuel injector type and Flange mounted
Blower Provided. For supplying excess combustion air through the distribution system with speed control system
Temperature Minimum exit 850 0C
Observation port To be provided with protective glass type
3.3 Secondary chamber
Construction Constructed from heavy duty mild or aluminized steel or equal and approved equivalent
Insulation Refractory material lining
Combustion Temperatures Above 850 0C, controlled electronically
Gas residue or retention Time > 2 second at minimum 850 0C
Secondary Burner Provided, Diesel fired, fully automatic, with fuel, temperature and speed controls, With ignition system, Flame detector, Air fan, Complete with safety features, flame failure Diesel fired fuel injector type. Flange mounted
Ejector Provided, Venturi type, for cooling the flue gases
Combustion Air Fan Provided for supplying combustion and creating a negative drift and turbulences
Temperature Maximum 1600 0C
3.4 Chimney
Construction Constructed from heavy duty mild or aluminized steel or equal and approved equivalent Refractory material lining
Length 10 m above ground
Bore about 350mm diameter
Discharge temperatures About 850 0C
Emissions To comply with standards in section 9 of third schedule of the waste management regulations, 2006.
3.5 Electrical System
Control unit Fully automatic with microprocessor based control unit (PLC) automating all operations of the incinerator. Capable of monitoring all incinerator parameters With large LCD or similar for display of all progress
Parameters i.e. temperature of primary and secondary chambers, turbulence and time
With status lamp
With user of defined and differed programmed operating cycles for different type of loads/conditions
With safety interlocks, display of errors and visible and audio alarms.
System for continuous emission monitoring
Isolator switch Supply and install isolator switch 240V, 100A for the incinerator unit, including all necessary cables 10m
Distribution Board Supply and install distribution board. 100 A, complete with MCBs suitable for the rating of the incinerator unit and associated equipment. Wiring to be done according IEE regulations.
Wiring Make provisions for wiring the isolator switch, Distribution Board control unit to Incinerator and all associated equipment inside to incinerator room. Working length 20m. Wiring to be done using PVC Sheath cable on steel conduits and trucking and in accordance with IEE regulations
Fuel System Supply and install storage fuel tank inside the incinerator room at an elevated position (about 1.5 m above the floor)
Fuel Tank Tank capacity, 400 liters, constructed from preferable suitable metallic material or high temperature resistance material
Fuel type Diesel
Fuel Lines Supply and install fuel lines, complete with fuel filters, pump, sight glass, fuel level and all other safety devices and connect from fuel tank to incinerator.
Working length , 20m
Fuel pipe material; Special copper pipes or similar and approved materials
4 Physical characteristics
Main unit Floor mounted, stand alone, fixed hearth type
Dimensions About 1.2 x 2.2m (WxD)
5 Operating environment
Power Requirements 240V,A/C 50Hz, single phase, with PE
Ambient temperature 10 0C to 40 0C
Relatively humidity 40% to 90%
6. Accessories
Rack, 2 m long 1 piece
Waste cart, stainless steel 1 piece
Spare parts
Burner 1 set
Fuel Filters 6 sets
All other spare parts required for replacement during and after 12 months of operations. 2 pieces of each
8 Quality Standards
Manufacturing standards NEMA Kenya Act, 1999
Legal Notice No.121 of 29th September 1999 on waste Management Regulations
EU waste incinerator Directive- EC 76/2000
BS 3316
WHO Emission Standards
World Bank Emission Standards
or any other internationally recognized standards
Conformity to standards CE marked or any other internationally recognized documents
9 Local back up service
Available Should be available locally
Capacity to service equipment Manufacturer/Agent shall have adequate facilities, spare parts, qualified and skilled technical staff to offer comprehensive maintenance service and spare parts sales for the lifespan of the incinerator
10 Delivery point
KEMSA For inspection and verification
Moi Voi, Makindu
Maragua, Eldama Ravine and Isiolo Hospitals For installation, testing, NEMA Certification and commissioning
Pre installation works
Provide for foundation plinth, necessary plumbing works, Fuel piping works, Elevated Diesel oil storage tank, electrical works including cabling, trunking and switch gears required to install the incinerator and all its accessories to required IEE standards
Installation and testing Complete installation and set up of the incinerator at designated as per manufacturer’s instructions
Provide fuel and test run the incinerator for 3 hours daily for 7 days
Training
User training On site user training on operation and daily up keep
Maintenance training On-site maintenance training on Preventive Maintenance, repair and trouble shooting
Technical Documentations
User manuals 2 sets
Service manuals 2 sets
Drawings 2 sets
15 Commissioning
Testing and Commissioning of the machine to the satisfaction of the user
Warranty
Equipment Minimum of one year after commissioning on all parts.
Equipment system Nil
17. Maintenance contract
Comprehensive preventive & repair service Provided a 12 months comprehensive preventive and repair service contract inclusive of spare parts and material from date of commissioning
We have a 70 mattress clinical center in namibia. There’s a potential of getting clients from many other regional physicians.
Can you please give me some information regarding these kind of incinerators (little variety ). It will surely be solitary utilization of every pet seperately.Initially we are getting ready to begin this Pilot Job with the National Medical center, to convince the Ministry Officials in addition to on its achievement to take this job to the Teaching Hospitals, Location and Base Hospitals from the Country.municipality demand 4 crematory apparatus for bodies. I want some information regarding cost, kine of electricity for detection, poisonous exhaust, The incinerator we are looking must be with the benefits of Cozy recycling system, usage of hot water, and so on.