COMPLIANCE (YES, NO or COMMENT) | ||||
Item
Description |
Medical Waste Incinerator, 50 to 60
Kg/hr |
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Item Quantity | 5 No. | |||
Support | Health Sector Support Project | |||
Point of Installation (Hospitals) | Moi Voi, Makindu, Maragua, Eldama Ravine and Isiolo District Hospitals | |||
1. General Description
Supply, delivery, installation and commissioning of a medical waste incinerator suitable for disposal of Medical, General and Pathological waste in a safe and clean environment. The unit shall consist of two chambers and operate on the principal of controlled air and temperature. The unit shall consist a particulate remover (scrubbers) as stipulated in waste management regulations, 2006 (Legal notice NO. 121 of 29th September, 2006). The Unit shall be fully automatic and controlled by an automatic electronic controlled system except loading system which shall be manual. The unit shall be capable of incinerating between 50 to 60 kg of solid medical waste per hour. It shall be constructed from mild or aluminized steel lined with refractory material. |
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2. Composition
2.1 Main unit 2.2 Accessories |
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3. Performance specifications | ||||
3.1 | Main unit | |||
3.1.1 | Application | For incineration, general and pathological | ||
3.1.2 | Capacity | 50 – 60 kg/h burn rate | ||
3.1.3
|
Type | Two combustion chambers type; primary and Secondary, controlled/forced combustion air type with a flue gas emission scrubbing unit | ||
3.1.4 | Operating time | Minimum 8 hours daily | ||
3.1.5 | Operating temperature | From 850 0C to 1200 0C, Automatic controlled | ||
3.1.6 | Residual Ash | 5 to 10% | ||
3.2 Primary Chamber | ||||
3.2.1
|
Construction | Constructed from heavy duty mild or aluminized steel Or
equal and approved equivalent |
||
3.2.2
|
Insulation material | Refractory material lining similar or equal to calcium
Silicate and hot face combination of heavy duty brickwork |
||
3.2.3
|
Internal Construction | Fixed hearth type complete with gratings, concave bottom
and charging door, lined with refractory material |
||
3.2.4
|
Charging Door | Suitable for manual loading of wastes and with smooth
Dear seal equivalent of Ceramic seals with hinges. |
||
3.2.5 | Door Lock | Automatic, Electric type | ||
3.2.6
|
Ash removal door | Provided, for removing resultant bottom ash leftovers from the Primary chamber | ||
3.2.7 | Gratings | Provided | ||
3.2.8 | Loading | Manual loading of waste | ||
3.2.9
|
Primary Burner | Fully automatic, with fuel, temperature and speed controls with ignition system, flame detector, Air fan complete with safety features, flame failure, Diesel fired fuel injector type and Flange mounted | ||
3.2.10
|
Blower | Provided. For supplying excess combustion air through the distribution system with speed control system | ||
3.2.11 | Temperature | Minimum exit 850 0C | ||
3.2.12 | Observation port | To be provided with protective glass type | ||
3.3 Secondary chamber | ||||
3.3.1
|
Construction | Constructed from heavy duty mild or aluminized steel or equal and approved equivalent | ||
3.3.2
|
Insulation | Refractory material lining | ||
3.3.3
|
Combustion Temperatures | Above 850 0C, controlled electronically | ||
3.3.4
|
Gas residue or retention Time | > 2 second at minimum 850 0C | ||
3.3.5
|
Secondary Burner | Provided, Diesel fired, fully automatic, with fuel, temperature and speed controls, With ignition system, Flame detector, Air fan, Complete with safety features, flame failure Diesel fired fuel injector type. Flange mounted | ||
3.3.6 | Ejector | Provided, Venturi type, for cooling the flue gases | ||
3.3.7
|
Combustion Air Fan | Provided for supplying combustion and creating a negative drift and turbulences | ||
3.3.8 | Temperature | Maximum 1600 0C | ||
3.4 Chimney | ||||
3.4.1
|
Construction | Constructed from heavy duty mild or aluminized steel or equal and approved equivalent Refractory material lining | ||
3.4.2 | Length | 10 m above ground | ||
3.4.3 | Bore | about 350mm diameter | ||
3.4.5 | Discharge temperatures | About 850 0C | ||
3.4.6 | Emissions | To comply with standards in section 9 of third schedule of the waste management regulations, 2006. | ||
3.5 Electrical System | ||||
3.3.5
|
Control unit | Fully automatic with microprocessor based control unit (PLC) automating all operations of the incinerator. Capable of monitoring all incinerator parameters With large LCD or similar for display of all progress
Parameters i.e. temperature of primary and secondary chambers, turbulence and time With status lamp With user of defined and differed programmed operating cycles for different type of loads/conditions With safety interlocks, display of errors and visible and audio alarms. System for continuous emission monitoring |
||
3.5.2
|
Isolator switch | Supply and install isolator switch 240V, 100A for the incinerator unit, including all necessary cables 10m | ||
3.5.3
|
Distribution Board | Supply and install distribution board. 100 A, complete with MCBs suitable for the rating of the incinerator unit and associated equipment. Wiring to be done according IEE regulations. | ||
3.5.4
|
Wiring | Make provisions for wiring the isolator switch, Distribution Board control unit to Incinerator and all associated equipment inside to incinerator room. Working length 20m. Wiring to be done using PVC Sheath cable on steel conduits and trucking and in accordance with IEE regulations | ||
3.6 | Fuel System | Supply and install storage fuel tank inside the incinerator room at an elevated position (about 1.5 m above the floor) | ||
3.6.1
|
Fuel Tank | Tank capacity, 400 liters, constructed from preferable suitable metallic material or high temperature resistance material | ||
Fuel type | Diesel | |||
3.6.2
|
Fuel Lines | Supply and install fuel lines, complete with fuel filters, pump, sight glass, fuel level and all other safety devices and connect from fuel tank to incinerator.
Working length , 20m Fuel pipe material; Special copper pipes or similar and approved materials |
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4 Physical characteristics | ||||
4.1 | Main unit | Floor mounted, stand alone, fixed hearth type | ||
Dimensions | About 1.2 x 2.2m (WxD) | |||
5 Operating environment | ||||
5.1 | Power Requirements | 240V,A/C 50Hz, single phase, with PE | ||
Ambient temperature | 10 0C to 40 0C | |||
Relatively humidity | 40% to 90% | |||
6. Accessories | ||||
Rack, 2 m long | 1 piece | |||
6.1 | Waste cart, stainless steel | 1 piece | ||
7 | Spare parts | |||
7.1 | Burner | 1 set | ||
7.2 | Fuel Filters | 6 sets | ||
7.3
|
All other spare parts required for replacement during and after 12 months of operations. | 2 pieces of each | ||
8 Quality Standards | ||||
8.2
|
Manufacturing standards | NEMA Kenya Act, 1999
Legal Notice No.121 of 29th September 1999 on waste Management Regulations EU waste incinerator Directive- EC 76/2000 BS 3316 WHO Emission Standards World Bank Emission Standards or any other internationally recognized standards |
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Conformity to standards | CE marked or any other internationally recognized documents | |||
9 Local back up service | ||||
9.1 | Available | Should be available locally | ||
9.2 | Capacity to service equipment | Manufacturer/Agent shall have adequate facilities, spare parts, qualified and skilled technical staff to offer comprehensive maintenance service and spare parts sales for the lifespan of the incinerator | ||
10 Delivery point | ||||
10.1 | KEMSA | For inspection and verification | ||
10.2
|
Moi Voi, Makindu
Maragua, Eldama Ravine and Isiolo Hospitals |
For installation, testing, NEMA Certification and commissioning | ||
11 | Pre installation works
|
Provide for foundation plinth, necessary plumbing works, Fuel piping works, Elevated Diesel oil storage tank, electrical works including cabling, trunking and switch gears required to install the incinerator and all its accessories to required IEE standards | ||
12 | Installation and testing | Complete installation and set up of the incinerator at designated as per manufacturer’s instructions
Provide fuel and test run the incinerator for 3 hours daily for 7 days |
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13 | Training | |||
13.1
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User training | On site user training on operation and daily up keep | ||
13.2
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Maintenance training | On-site maintenance training on Preventive Maintenance, repair and trouble shooting | ||
14 | Technical Documentations | |||
14.1 | User manuals | 2 sets | ||
14.2 | Service manuals | 2 sets | ||
14.3 | Drawings | 2 sets | ||
15 Commissioning | ||||
15.1 | Testing and Commissioning of the machine to the satisfaction of the user | |||
16 | Warranty | |||
16.1 | Equipment | Minimum of one year after commissioning on all parts. | ||
16.2 | Equipment system | Nil | ||
17. Maintenance contract | ||||
17.2 | Comprehensive preventive & repair service | Provided a 12 months comprehensive preventive and repair service contract inclusive of spare parts and material from date of commissioning |
Author Archives: africa-incinerator
Made-in-Vietnam waste incinerator shows its power
He started working on this kind of incinerator some years ago, supported by the notion that his incinerator may help decrease the negative impact caused by countless tons of medical waste.
In 2009, after successfully producing an incinerator, he filed a patent registration because of his’hazardous waste incinerator’ into the Ministry of Science and Technology and obtained the patent in 2012.
Nang’s incinerator is a method that comprises a comprehensive combustion chamber which could burn off waste in an uninterrupted process. The incinerator utilizes nano technologies that disintegrates hazardous smoke, dust and frog.
The product is thought to have outstanding features which let it operate more efficiently than products of the exact same kind.
Nang said that his waste incineration process is movable. The machine may work nicely if users have a small water tank and may treat the water.
He also said that all the incinerators available in Vietnam don’t have the pressure equilibrium like his. The incinerator can burn waste, eject fire rather than oil into burning substances. At the center of the combustion chamber, the temperature may reach 1,800oC.
With Nang’s incinerator, it does not take much time to burn waste. The oil is lasting, and there is not any technical problem with oil tubes.
When the incinerator runs with gas, then it is going to need VND5,000 only to burn 1 kilo or waste. Meanwhile, the incinerators out of US, Japan and UK would have VND70,000-80,000 worth of gasoline to burn a kilo of waste.
The outstanding characteristic of the made-in-Vietnam incinerator is that it may treat many types of waste, including national garbage and medical waste.
Manager of the Bac Kan Science and Technology Department Do Tuan Khiem said the incinerator is the Right choice for localities with moderate waste capacity. The machine is highly efficient and fuel-saving, which can be big advantage in Vietnam’s conditions.
From: http://english.vietnamnet.vn/fms/science-it/145663/made-in-vietnam-waste-incinerator-shows-its-power.html
If the incinerator runs with diesel, it will need VND5,000 only to burn one kilo or waste. Meanwhile, the incinerators from US, Japan and UK would consume VND70,000-80,000 worth of fuel to burn a kilo of waste.
The outstanding feature of the made-in-Vietnam incinerator is that it can treat many kinds of waste, including domestic garbage and medical waste.
Director of the Bac Kan Science and Technology Department Do Tuan Khiem said the incinerator is a suitable choice for localities with moderate waste capacity. The machine is highly efficient and fuel-saving, which is big advantage in Vietnam’s conditions.
From: http://english.vietnamnet.vn/fms/science-it/145663/made-in-vietnam-waste-incinerator-shows-its-power.html
Animal Carcass Incinerators
Basic Info.
Additional Info.
Product Description
2011 year is an important foundation for us. We reach to developed country market and stabilize old clients. Clover Incinerator has grown to be one of the famous and biggest incinerator provider throughout the world.
Key Features: * All versions with Dual combustion chamber. * Stainless Steel chimney/stack, long life. *according to sequence * High temperature, long life of incinerator. * Free or minimum installation onsite. * High speed, from 10kgs to 500kgs per hourto 6ton daily. * PLC Control Plane. *according to order New Design for pet animal cremation enterprise. * One year warranty on incinerator and components in stock.
Item | Customer Request | Example |
Application Scope | |
Hospital, Pet Crematory, Slaughter House, Laboratories, School, Community, etc. if for animal/pet, indicate animal size like: cat, dog, cattle, etc |
What kind of waste? | ____, _____% ____, _____% ____, _____% |
Medical waste, dead animal, Municipal Waste, etc(detail name) or nature percent if for animal/pet, indicate animal size like: cat, dog, cattle, etc |
Quantity Request | 01.02.03^…unit |
|
Budget | $US Dollar. |
|
Operating Time | The staff work Hours per day. Our incinerator can work up to around 18 hours per day. |
|
Realization Date of project | In ___ year | |
Waste Output Capacity per Day? | |
1000kgs Per Day^ |
Request waste burn rate | Capacity: 100kgs Per hour^ | |
Request waste feed capacity | Capacity: 100kgs per feed^ | |
Whether Natural Gas Supply Local? | Yes or No. | |
Local Power | If 380V and 220V valid? | |
Product Installation Destination | |
Country or City name |
DestinationSeaport name? | To check sea freight charge. |
|
Customer | End-Customer, Agent, Government. |
|
Method of contract | Tender or Negotiation | |
Date of Tender limit | ||
How did you know our company? | ||
Other request or information | |
an incinerator for food waste and polythene waste management
an incinerator for food waste and polythene waste management. as per our requirements we would like the YD 15C small incinerator.Mixed Biomedical waste Incinerator.Contract period:To be decided by the supplier
Payment terms:100% prepayment through bank TT after signing of contract.
Please confirm your willingness to execute this contract project by sending brochure and your price quotation for the below specification to enable us submit it to the firm incharge of the contract for their study and approval.
Type of Waste: Mixed Biomedical waste.THE INCINERATOR AS REQUESTED BY OUR CLIENT SHALL BE SEMI AUTOMATIC WITH:
WASTE BUCKET/TANK – ABOUT 2000KG
CAPACITY OF FEEDING: ABOUT 600-800Kg AT A TIME.
BURNING AT ABOUT 150/165-200 IN 60MINS
THE BURNER SHALL USE DIESEL/OIL
WITH CHIMNEY, ELECTRIC PANNELS,ELECTRIC MOTORS,ETC.
MATERIALS FOR DISPOSAL: SHARP MEDICAL WASTES.
1. Waste burning capacity of unit: 100-125 kgs / hr.
2. Mode of waste handling : Autoloading– DFDV + Bucket elevator
3. Type of fuel : LDO / HSD
4. Type of Burner operation : Automatic
5. Expected fuel consumption: 30-35 kgs/hr **(depending upon overall
mix of the waste, moisture
content, etc.) after preheat.
6. Connected electrical load : Approx. 7-8 KW (AC 3 phase,220V, 50 Hz).
7. Overall space requirement : 9 m (L) X 8 m (W) X 6 m (H) Each unit
without stack
Burners temperature controlled (TIC – Thermocouple) and work on ON –
OFF basis. The frequency on ON – OFF will depend upon the nature of
waste, moisture content, calorific value, etc. and shall vary from waste to
waste. The fuel consumption also depends upon the frequency of the door
opening and method of operation of the incinerator. We have mentioned
approx. expected fuel consumption figures.
The Incineration System comprises of :
I. Main Incinerator with
A. Primary & Secondary Chamber Modules duly refractory lined, piped & wired.
B. Bucket elevator + DFDV mechanism for autoloading and Deashing
mechanism
II i. 1 No. fully automatic Fuel Oil burner for primary chamber.
ii. 1 No. fully automatic Fuel Oil burner for secondary chamber.
III. Centrifugal forced draft fan assembly complete with motor drive, duct and
dampers, etc. mounted on the common skid of the unit to provide :
Combustion air.
Eductor air.
IV. Eductor Assembly for :
Cooling of exhaust gases from 900 – 1000 0 C to around 350 0 C .
Keeping the entire system under negative pressure to avoid hot gases / dust
particles rushing out of charging door.
V. Electrical Control Panel along with safeties, and Audio / Visual
indicators and
/ or alarms for efficient and safe operation of the system.
VI. Electrical wiring of the unit.
VII. Oil tank of 1000 ltrs capacity mounted on the skid
VIII. Operating tools and tackles comprising of – rake, hoe, shovel (I No. each).
IX. Chimney of 2.5 Mtr height.
medi burn 30 contraband incinerator
air retention for at least 2 seconds at a temperature of less than 850C, the combustion
In order to achieve the proper effect.
? must be a two-chamber incinerators, primary and secondary
Fuel stoves
? The waste products to reduce the initial volume
Possible to minimize (approximately 5% sterile ash
Form).
Purpose: Top Loader incinerator of general, medical and dry waste to comply with the requirements of the Air Quality
Act, 2004 (Act No 39 of 2004)
1 Design standard Retort type, multiple
2 Description of chimney Top mounted, self supporting, unlined
3 Stack height from base At least 11 meter (depends on height above sea level)
4 Incineration performance Capacity 750 kg/hour
5 Temperature Primary Minimum 850 degree Celsius
6 Temperature Secondary Minimum 1000 degree Celsius
7 Dimensions (minimum)(cm)
Length
Width
Height
210
180
210
8 Loading door opening (m) 200
9 Description of grate/hearth Full
10 Primary chamber volume (minimum) 1.05 cubic meters
11 Tools included Poker, hoe, rake
12 Materials of construction (minimum)
Case
Bracing
Hearth
Ashing door
Loading door
? Chamber Volume: 0.1m3
? Load method: Front
? Fuel options: Diesel or Natural gas
? Typical fuel: Liquid propane gas: 6 liters per hour
? Consumption: Natural gas: 6 liters per hour
TS(PLC) Model Medical Incinerator
* All models with Dual combustion chamber.
* Stainless Steel chimney/stack, long lifetime.
* High temperature, long lifetime of incinerator.
* Free or minimum installation on site.
* High burn rate, from 10kgs to 100kgs per hour.
* PLC Control Plane for Intelligent operation.
* New Design for pet animal cremation business.
* One year warranty on incinerator and parts in stock.
Email: sales@clover-incinerator.com
medical incinerators
* scientific burners, The insulation of the burning chamber require to be made up of refractory bricks, having a.
high web content of aluminium and likewise protects bricks in order to make sure a minimum temperature level on.
the outdoors sheet metal.
* Structure of the refractory;
? Refractory concrete:.
?. Density: ≥ 100 mm.
?. Nature: 42% of Al203.
? Safeguard in coarse panels:.
?. Thickness: ≥ 75 mm.
? Nature: Calcium silicate.
* Heating unit of lighting of waste, with gas, typical mono-bloc casting leading diving fire, lights and also security of electronic ignition, long-term ventilation, electromagnetic sluice entrance of regulation as well as also separating valve.
* Plate of burning in Carborundum, preventing the taking care of glass and slags.
18. A chamber of message combustion of gases.
* A heater of burning of gases,.
* A device of shot of air permitting a total recombustion of gases,.
* A gadget of air inlet of cooling of waste gases,.
* A sheath of emptying of the gases burnt.
* Carcass in strong sheet steel with assistance of web link.
* Structure of the refractory;.
? Refractory concrete:.
? Density: ≥ 150 mm.
?
* Framework of the refractory;
Diesel Fuel Incinerator
Basic Info.
Product Description
Technology Respond(FAQ)
Q: What is kind of waste can utilize in this equipment? A: This equipment for medical waste, pet animal, Municipal waste, reside waste. Prohibit any volatile and radiation substance, liquid gas and waste waste. GB18484-2001.
Q: Remedy capacity A: Average Capacity calculated by medical waste(lower calorific power (L. C. P): 3.0TH Kcal/Kg per hour), not mean any waste material. The animal/pet combustion speed around 2/3 of average capacity.
Clover incinerator utilize time per day up to 24 hours. Between every feed/combustion time, there are approximately 0.5-1 hours cooling time and time to get feeding waste. Actual combustion time daily is about 16 hours. The life of incinerator involving 5-10 year based on utilize.
Generally, we proposal small laboratory, small clinic use capacity under 20 kgs per hour. When incinerator use in hospital, please compute the waste output around 2kgs per individuals each day. If there are 200 sickbed at the clinic, that's imply you need one incinerator capacity around 400kgs each day, change to capacity per hour is approximately 30-40 kgs per hour. According the operation time every day, waste material, budget, growth, etc, you can use capacity from 30-50 kgs each hour incinerator. *How to compute Animal Cremation Burn Rate: 2/3 of this medical waste.
Q: Assembly and Testing A: We supply all files and incinerators simple to installation and functionality. Client can send individuals come to our factory to find out installation and operation. Diesel oil fired medical waste incenerator, double chamber incinerator, ecological incinerator, encenerator, farm incinerator, Generally, We do not send engineer to local site or even request. The dispatch price is extra based on order. The next combustion chamber: 1000-1200 centi level.
Q: Incinerator Control Mode A: Default Control mode is common control instance. PLC mode based on model and order.
Q: Operation and maintenance costs A: Operation price based on fuel consumption rate and power/staff, etc.
Annual approximately $500-$1000USD annually maintenance according version, utilize situation.
One individual can service 02 device incinerators. The staff should have fundamental electrician understanding to operate/inspect/maintaince incinerator/burner/blower based on operation user guider, and understand threat of medical waste to protect worker self with necessary protection component.
Q: The Residency time in secondary combustion chamber A: 02 sec.
Q: The Residency time in secondary combustion chamber
A: 02 sec.
Items/Model | TS10(PLC) | TS20(PLC) | TS30(PLC) | TS50(PLC) | TS100(PLC) |
Burn Rate | 10 kg/hour | 20 kg/hour | 30 kg/hour | 50 kg/hour | 100 kg/hour |
Feed Capacity | 20kg | 40kg | 60kg | 100kg | 200 kg |
Control Mode | PLC | PLC | PLC | PLC | PLC |
Combustion Chamber | 100L | 210L | 330L | 560L | 1200L |
Internal Dimensions | 50x50x40cm | 65x65x50cm | 75x75x60cm | 100x80x70cm | 120x100x100cm |
Secondary Chamber | 50L | 110L | 180L | 280L | 600L |
Smoke Filter Chamber | Yes | Yes | Yes | Yes | Yes |
Feed Mode | Manual | Manual | Manual | Manual | Manual |
Voltage | 220V | 220V | 220V | 220V | 220V |
Power | 0.5Kw | 0.5Kw | 0.5Kw | 0.7Kw | 0.7Kw |
Oil Consumption (kg/hour) | 5.4–12.6 | 7.8–16.3 | 10.2–20 | 12.1–24 | 14–28 |
Gas Consumption (m3/hour) | 6.2–11.4 | 8–15.7 | 9.8–20 | 9.9–26.1 | 10–32.2 |
Temperature Monitor | Yes | Yes | Yes | Yes | Yes |
Temperature Protection | Yes | Yes | Yes | Yes | Yes |
Oil Tank | 100L | 100L | 100L | 100L | 200L |
Feed Door | 30x30cm | 45x40cm | 55x50cm | 70x55cm | 80x60cm |
Chimney | 3Meter | 3Meter | 5Meter | 5Meter | 10Meter |
Chimney Type | Stainless Steel | Stainless Steel | Stainless Steel | Stainless Steel | Stainless Steel |
Residency Time | 2.0 Sec. | 2.0 Sec. | 2.0 Sec. | 2.0 Sec. | 2.0 Sec. |
Gross Weight | 1500kg | 2200kg | 3000kg | 4500kg | 6000kg |
External Dimensions | 140x90x120cm | 160x110x130cm | 175x120x140cm | 230x130x155cm | 260x150x180cm |