“PYROLYTIC” burning, by managing the gasification of waste

The incinerator producer need to remain clear of the launch of black smoke along with excellent dirt, during the loadings.

It will certainly be able to lower the quantity of wastes by 98%.

It shall have the capability to hold discharge in the second shed with gas home of not much less than 2 secs.

The incineration should be completely without obvious smoke as well as offending smells.

1.0 The primary ignition burner will supplying ignition of the waste to 850 ° C in addition to need to switch off to preserve gas.

The vital burning chamber will be created from hefty steel plate and also the system is inside lined with a

total layer of hote face high as well as refractory efficiency insulation.

The Inside diameter of the Smokeshaft a minimum of:? 400 and also its altitude: 8 m

The incinerator shall also be equipped with special loading devices and mechanisms that allow safe incineration of

solid waste simultaneously with liquid sludge. Loading of solid waste may be achieved through bags.

 

All intermediate piping, bellows and other fittings for connection between the tanks

, burner, compressor and other equipment supplied on the skid shall be supplied by the successful bidder. Bidder shall

indicate connection points for sludge, DO and Hot water. Pipings up to these connection points will be on the charge of

the CEB. All equipment, such as pumps, blower fans, compressors and etc forming part of the incinerator lot shall take

their electrical supply from an electrical panel. The panel should  be  equipped  with  appropriate  circuit  breakers

and  contactors  for  each component and shall allow independent padlocking of the equipment by operators without

intervening from inside of the panel. All padlocking works shall be made from outside the electrical panel. The

Electrical panel shall take supply from an external 3 phase supply.

 

 

2.4  Electrical Panel

 

The panel nominal voltage shall be 415 Vac and its rated insulation voltage shall be 1000 Vac.

 

–      The main compartment shall be fed from an existing switchboard

 

 

The panel shall be of factory assembled, metal clad and draw-out type in design for outdoor application.

The incinerator plant shall include a control board for its treatment. On the control panel we will have an aesthetic

display of the chamber temperature level levels. This aesthetic screen needs to maintain an eye and handle on the burner in addition to his performance.

Capacity of destruction in weight will be 60 Kg/h.

It need to be able to operate very little less than 10 hours/day

This burner need to have the capability to wreck all flammable wastes created by healthcare centers, personal facilities, lab,

institutes, and so forth.

Design Spec: Types A, B, C, D, in addition to E of medical waste

Supply, setup & & & & screening DUCTED SPLIT SYSTEMS at waste store with sufficient capability to keep the internal

temperature at 14 degrees Celsius in summer season periods in addition to cold weather

1    Basic Plant Design    An approved plant must have four distinct sections that demonstrate three principles of Turbulence, Residence Time and Temperature are inbuilt in the plant design .The regulated sections may include but not limited to:

Overall plant layout.
Feed chamber/ charging
Primary Combustion Chamber.
Secondary Combustion Chamber.
Particulate Scrubbers
Acid Gas Scrubbers
The stack/ chimney.
2    Feeding And Charging    Controlled hygienic, mechanical or automatic feeding methods have to be used which will not influence the air temperature in the primary and secondary chambers of the incinerator negatively.

No waste is to be fed into the incinerator:

1.    Until the minimum temperatures have been reached.
2.    If the minimum combustion temperatures are not maintained.
3.    Whenever the previous charge has not been completely combusted in the case of batch feeding.

4.    Until such time as the addition of more waste will not cause the design parameters of the incinerator to be exceeded.

3    Primary Combustion Chamber    The primary combustion chamber must:

1.    Be accepted as the primary combustion zone.
2.    Be equipped with a burner/s burning gas/fuel or low sulphur liquid fuels. Other combustion methods will be judged on merits.

3.    Ensure primary air supply is controlled efficiently
4.    Ensure minimum exit temperature is not less than 850oC

4    Secondary Combustion Chamber (Afterburner).    The secondary combustion chamber must:

1.    Be accepted as secondary combustion zone.
2.    Be fitted with secondary burner/s burning gas or low sulphur liquid fuel or any suitable fuel.

3.    Ensure secondary air supply is controlled efficiently.
4.    Ensure flame contact with all gases is achieved.
5.    Ensure residence time is not less than two (2) seconds.
6.    Ensure the gas temperature as measured against the inside wall in the secondary chamber & not in the flame zone, is not less than 1100oC.

7.    Ensure the oxygen content of the emitted gases is not less than 11%.
8.    Ensure both primary and the combustion temperatures are maintained until all waste has been completely combusted

5    Particulate Removers    A mechanical particulate collector must be incorporated after secondary combustion chamber for removal of particulate pollutants entrained in the flue gas stream. The particulate collectors may include any of the following or a combination thereof:

Cyclone separator
Electrostatic precipitators
Fabric filters
6    Chimney / Stack    1.    The chimney should have a minimum height of 10 meters above ground level and clear the highest point of the building by not less than 3 meters for all roofs. The topography and height of adjacent buildings within 50 meters radius should be taken into account.

2.    If possible the chimney should be visible to the operator from the feeding area.
3.    The addition of dilution air after combustion in order to achieve the requirement of these guidelines is unacceptable.

4.    The minimum exit velocity should be 10 m/s and at least twice the surrounding wind speed (Efflux velocity = wind speed x 2) whichever is higher to ensure no down washing of exiting gases.

5.    Point for the measurement of emissions shall be provided.

7    Instrumentation    Instrument for determining the inside wall temperature and not burner flame temperature must be provided for both primary and secondary chambers.

2.    An audible and visible alarm must be installed to warn the operator when the secondary temperature drops to below the required temperature.

3.    In addition to the above the following instruments may also be required.
A carbon monoxide and/or oxygen meter/recorder
A smoke density meter/recorder
A gas flow meter/recorder
A solid particulate meter/recorder
Any other instrument or measurement that may be considered necessary

8    Location / Siting    1.    Must be sited in accordance with the relevant local municipal authority planning scheme, the topography of the area and be compatible with premises in the neighborhood,

2.    Must be housed in a suitably ventilated room.

9    Emission Limits    1.    Combustion efficiency:

Combustion efficiency (CE) shall be at least 99.00%
The Combustion efficiency is computed as follows;

C.E=             % CO2           x 100
% CO2 + CO

2.    The temperature of the primary chamber shall be 800 ± 50o C

3.    The secondary chamber  gas residence time shall be at least 1 (one) second at 1050 ± 50o C, with 3% Oxygen in the stack gas.

4    Opacity of the smoke must not exceed 20% Viewed from 50 meters with naked eyes
5.    All the emission to the air other than steam or water vapour must be odourless and free from mist, fume and droplets.

6.    The Authority may require that the certificate holder have tests carried out by an accredited institution to determine stack and/or ground level concentrations of the following substances.

Cadmium and compounds as     Cd
Mercury                                      Hg
Thallium                                     Tl

Chromium                                  Cr
Beryllium                                    Be
Arsenic                                       As
Antimony                                    Sb
Barium                                        Ba
Lead                                            Pb
Silver                                          Ag
Cobalt                                         Co
Copper                                        Cu
Manganese                                  Mn
Tin                                               Sn
Vanadium                                     V
Nickel                                           Ni
Hydrochloric                                HCL
Hydrofluoric acid                         HF
Sulphur dioxide                           S02

7.    A 99.99% destruction and removal efficiency (DRE) for each principal organic hazardous constituent (POHC) in the waste feed where:

DRE = [(Win – Wout)/Win]*100
Where: Win = mass feed rate of the POHC in the waste stream fed to incinerator, and
Wout = mass emission rate of POHC in the stack prior to the release to the atmosphere.

8.    The average dioxin and furan concentration in the emissions should not exceed 80ng/m3 total dioxins and furans if measured for a period of 6 to 16 hours.

Note:
All pollutant concentrations must be expressed at Oo C and 1.013 x 10 5 N/m2, dry gas and 11% oxygen correction.

Oxygen correction is computed as:

Es =     21 – Os    x EM
21 – OM

Where:    Es    = Calculated emission concentration at the standard percentage oxygen concentration
EM    = Measured emission concentration
Os    = Standard oxygen concentration
OM    = measured oxygen concentration

10    Operation    1.    Materials destined for incineration should be of known origin and composition and must be only incinerated in a furnace that is registered for the particular type of waste.

2.    A record must be kept of the quantity, type and origin of the waste to be incinerated.
3.    The incinerator must be preheated to working temperature before charging any waste.
4.    The incinerator must not be overcharged.
5.    The incinerator must be in good working order at all times and must not be used if any component fails. Any malfunction should be recorded in a log book and reported to the relevant authority.

6.    The incinerator operator and all relevant staff must be trained to the satisfaction of the relevant control authority.

11    Housekeeping    The site where the incinerator is built must:

1.    Have running water.
2.    Have a solid floor.
3.     Have lighting if 24hrs operation
4.    Have fly ash containerization and storage before disposal.

12    Health & Safety (Protective Gear)    1.    Staff handling waste must be well trained on safe handling of hazardous wastes
2.     Staff must be provided with appropriate  protective gear such as, gas mask, aprons, gumboots, helmets, gloves, goggles.

3.     Caution and Warning signs must be provided.
4.     Fire fighting equipment must be provided
5.     There should be no smoking or eating on the site.

The panel shall comprise of a compartment for the connection of power and control cables. Passage for power cables and

control cables shall be made by the bottom part of the switchboard.

 

 

 

 

The drawer shall be locked in the isolated position by padlocks.

 

1.Two systems are required to be installed in the south of the Kingdom of Saudi Arabia. The two systems will be used by

custom authority to burn different kinds of drugs. All need equipment must be provided.

2.Warrantee:  booth systems must be provided with 3 years warrantee from the date of acceptance. All needed spare

parts, preventative maintenance repair and corrective maintenance must be included in the cost and provided to the

customer.

3.All needed electric and water connections must be provided.

4.Both systems must be of high quality and must be environmental friendly.

5.The capacity of each system should be up to 100 kg/hr.

6.The system must have automatic feeding.

7.Each system must consists of two burning  rooms, one primary room for burning the drug and another room for burning

the gases  that emit as a result of primary burning.

8.The oven must be made of steel that is rust resistance and with thickness not less than 6 mm.

9.Each system must be of high efficient in burning different kinds of drugs, and should have 99.9% efficiency for

burning organic materials.

10.Waste products should not exceed 5%.

11.System must have automatic ignition system.

12.System should use diesel (HSD) as fuel and should not consume more than  8 to 10 lt/hr .

13.Each system should be provided with fuel tank  of size adequate to operate the system for one full day.

14.The temperature in the primary room should be 850 C ± 50 C. the system should also be capable to operate up to 1050

C ± 50 C. the system should be capable of continues operation and should be provided with cement layer insulator with

adequate thickness.

15.Oven should be provided with heat insulator to allow easy operation.

16.Gas should remain in the secondary room for not more than 1.5 second.

17.The primary burning room  should have at least 2 burners.

18.The secondary burning room should have one burner.

19. Each system should have doors for ash, exit for air to the chimney and windows to allow looking inside and for

maintenance.

20.Each system should have filtering system for gas processing with 2 tanks using ordinary water. Each water tank

should have capacity of 1000 lt and should be fixed to the system and provided with water level indicator.

21.Each system should have special technology for separating waist products and humidity after gas processing.

22.Each system should have cooling capability after operation.

23.Each system m should be provided with exhaust pipe with 250 mm diameter and 10 m high. The base of the exhaust

system should be 1000 mm. The exhaust pipe should be 6 mm and should be provide with heat insulator.  The exhaust

system should be provided with pressure indicator. It should also provide with ladder and Lightning Arrestor.

24.Electric power: should be 220 volt, 3 phase, 60 Hz, and the motor should not be less than 15 HP.

25.Each system should be provided with control panel and indicators and needed safety equipment and alarm systems. The

control panel should show at least temperature in both the primary and secondary rooms and injectors of the filters and

load.

26.Each system should be provided with alarm system for any breakdown or defect of any component of the system.

27.The following personal protective tools must be provide:

a.Heat resistant garments for 20 persons.